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  • April 20, 2022

Optimal Warehouse Racking System

Optimal Warehouse Racking System

Industrial racking systems are metal structures designed to support the products in a warehouse or industrial facility. Numerous types of industrial racking are a key element in the smooth functioning of a warehouse and play an important role in the logistics and supply chain operations of organizations.

Drive-in Pallet Racking Systems

The drive-in rack system offers maximum-density storage of similar products and pallets in your warehouse. Drive-in rack systems eliminate aisles in a warehouse facility because the drive-in system is made for storing high quantities of similar products which use the same entry and exit point for each bay or rack. 

Advantages 

  • Most cost-effective high-density system available

  • Can be constructed from roll-formed or structural rack material

  • Reduces square footage imprint up to 35% compared to selective pallet racks 

Disadvantages 

  • Not suitable for a facility with a lot of different products

  • Challenging to rotate time-sensitive products.

  • Not flexible in design 

Push Back Pallet Racking System 

It is designed to allow for heavy storage of product that doesn’t require First-in First-Out retrieval. Push back pallet racks are stationary rack structures that load pallets from the front onto an installed cart system that slides on inclined rails

Advantages 

  • Easy product accessibility 

  • High-density storage and more flexibility 

  • Can be custom-designed 

  • Low maintenance pallet storage system

  • Rack damage is minimized 

Disadvantages 

  • More expensive than drive-in pallet rack system

  • Higher maintenance cost

Pallet Flow Racking Systems

These racks are a vital storage system that uses gravity rollers to automate pallet storage and retrieval and increase storage efficiency. Using a pallet flow storage system can double or even triple the storage capacity in your facility in contrast to other methods.

Advantages 

  • Once loaded, product rotation is automatic

  • Dedicated lane to one product

  • Great for a large number of pallets 

  • Quick and efficient inventory turnover

Disadvantages 

  • High capital investment

  • Requires good pallet quality

  • High maintenance requirements

  • Requires aisles that can eat up warehouse space

Carton Flow Racking System

They are the same as pallet flow racks, but designed for boxes and small products, or split case picking. Mostly found in warehouses with high volume order picking, these systems can be loaded from the back and the product cartons slide off gravity-fed rollers or wheels to the front of the racking system for collecting and packing orders.

Advantages 

  • Can be either front or back-loaded

  • Uses gravity as a free power source

  • Increased efficiency for order fulfillment centers

  • Save space and increase efficiency

Disadvantages

  • Carton flow rack systems are more costly than traditional warehouse shelving

Cantilever Racking Systems

Cantilever Racking Systems are the best solution for storing longer, bulky items without an aisle upright column to limit horizontal storage space. Their design permits them to be built out of towers, arms, and bases. 

Advantages 

  • Capacity ranges anywhere from light-duty to heavy-duty

  • Helps reduce handling time and cost

  • Strong and safe storage option

  • Fast and easy installation

Disadvantages

  • Higher capital investment 

  • May require additional flooring or foundation reinforcement prior to installation

  • Inefficient at storing pallets

Conclusion 

From simple selective racks to more innovative and complex storage technologies and solutions, 13SQFT can work with you to design and install a pallet rack system for any facility or budget.








Ishika Adhana

POSTED BY
Ishika Adhana

Digital Marketing Executive

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