Each device has a defined life cycle. Eventually, you will need to replace everything in your manufacturing or distribution factory. 

Conveyor systems last longer depending on the product being damaged. However, customers exaggerate it so much that it becomes too old and worn out and starts spending more money than its value. 

If you have not already upgraded your conveyor system (or since it was last modified) you will be impressed with how much productivity the new conveyor system can bring to your facility. However, before you plan to upgrade your equipment, it is a good idea to know when you need to replace the conveyor system hardware. This way you are not wasting unnecessary money. Here are some suggestions on when to replace the conveyor system:

• Struggling to find spare conveyor parts:

Eventually, manufacturers will remove the equipment and parts step by step, making it difficult to get the right parts when it comes to maintenance. Sometimes parts are still available, but because they are so exceptional, manufacturers can have very high premiums or lead times, making them difficult to justify. So, if you are having trouble finding parts to compensate for conveyor system damage, it is a good idea to start considering a complete system replacement.

• Leading to high maintenance and repairs:

Have you ever found yourself constantly changing something on your conveyor system? The constant need to replace equipment in your system is not only frustrating, but it is also expensive, time-consuming, and reduces productivity. Chances are, most repairs require at least some part of the conveyor system to shut down. It also takes time away from other things you need to do. Like a car that has been close for a lifetime, when you are always keeping money in repairs it is a sign that the time to upgrade is approaching. When you start expecting idle time due to the need to replace conveyor system components, you should start looking at new systems. If you constantly have to remove the conveyor to make repairs, the upfront cost of the new system will eventually save you time and money.

• Missing out on improved technology:

Conveyor technology has made dramatic improvements in recent years. All of these improvements are designed to increase productivity while minimizing the resources needed. You can remove one from the conveyor system and move it elsewhere in the facility. It’s like hiring a completely new employee without paying a single cent more. Also, the new technology allows for better logic and minimizes sorting errors.

Chances are you did not spend time looking at the upgrade if you did not need to replace your conveyor system. Because of this, you may not be aware of all the improvements you can make to your facility. After upgrading the conveyors you will wonder why you did not do this quickly. With time and labor savings, you can cover the upgrade cost in no time.

• Missing out opportunities:

Markets are always changing and your current market may need different products or order profiles, they may need different ways to deliver. Missing out on opportunities by ignoring the changes and lags with older configurations may result in potential costs exceeding the optimal system cost. A critical way that affects or impacts the operations is if orders have to be consolidated separately due to changes in freight, shipping regulations, product changes, etc. Older systems may require inefficient processing on the line, like using more manpower, or slower processing if it is not re-engineered, to meet the needs.

Conclusion:

If you face these issues and signs, then it might be time to upgrade your conveyor system. When it comes to replacing the conveyor system equipment, then 13SQFT.com is the best digital platform to buy and upgrade to replace with any type of conveyor system suitable for your operation. Although this is a big investment, you will soon see a huge productivity improvement.